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• For Briggs & Stratton Discount Parts Call 606-678-9623 or 606-561-4983 Please click the “Bookmarks” tab at left to enable the search and navigational features of this document. ® 5 HP Outboard Troubleshooting & Repair Manual www.mymowerparts.com. • FORWARD This guide has been written and published by Briggs & Stratton Corporation to aid our dealers' mechanics and company service personnel when servicing the products described herein. It is assumed that these personnel are familiar with the servicing procedures for these products, or like or similar products, manufactured by Briggs &. • 5 HP Outboard • Troubleshooting & Repair Manual Table of Contents TABLE OF CONTENTS INTRODUCTION DISASSEMBLY In the Interest of Safety Cooling Shroud Safety Alert Symbols Removal Fuel Recommendations Power Head Gasoline Blower Housing Oil Recommendations Magnetron™ Ignition Lubrication System. • 5 HP Outboard • Troubleshooting & Repair Manual Table of Contents TABLE OF CONTENTS Install Flywheel OVERHAUL Install Armature Magnetron Ignition Armature Air Gap Remove Armature Cylinder Head Assembly Inspect Valve Springs Install Cylinder Head Plate and Rocker Arm Studs.

• 5 HP Outboard • Troubleshooting & Repair Manual Section 1 • Introduction Introduction In the Interest of Safety Safety Alert Symbols Fuel Recommendations Gasoline Oil Recommendations Lubrication System Engine Oil Oil Drain Plug, Oil Fill and Dipstick Gear Selector Operation. • 5 HP Outboard • Troubleshooting & Repair Manual Section 1 • Introduction DANGER DESIGNED FOR FRESH WATER WARNING CAUTION: Salt water is extremely corrosive Storage batteries give off Fuel and its vapors are extremely to outboard components. Eddie Bauer Car Seat 22 740 Hpn Manual Arts more.

Failure or damage related explosive hydrogen gas during flammable and explosive. • 5 HP Outboard • Troubleshooting & Repair Manual Section 1 • Introduction INTRODUCTION In the Interest of Safety • DO NOT tamper with links or other parts to increase engine speed. (This engine uses a non- Safety Alert Symbols adjustable, electronic engine speed limiter.) •. • 5 HP Outboard • Troubleshooting & Repair Manual Section 1 • Introduction Fuel Recommendations SAE 30 Gasoline Use clean, fresh, unleaded gasoline. Leaded gasoline may be used if unleaded is not available. A minimum of 85 octane is Synthetic 5W-30W, 10W-30 recommended.

• 5 HP Outboard • Troubleshooting & Repair Manual Section 1 • Introduction 4. Install drain plug. Torque to 10 ft.

Figure 4 — Gear Selector Operation 5. Remove dipstick Refill slowly with (Figure 2) 24 oz. (0.75 qt., 0.7 L) of new oil with the proper service classification and viscosity grade.

• 5 HP Outboard • Troubleshooting & Repair Manual Section 1 • Introduction Reverse Forward When the shifter is moved to the position, the When the shifter is set to the position, the REVERSE FORWARD shift cam ( is pressed down to its lowest. • 5 HP Outboard • Troubleshooting & Repair Manual Section 1 • Introduction Changing Gear Case Oil 1. Remove oil drain/fill plug and vent plug (Figure 9) Figure 9 — Gear Case Oil 2.

Drain the gear lube into an approved container. Operation Flashpoint 2 Dragon Rising Torrent. • 5 HP Outboard • Troubleshooting & Repair Manual Section 1 • Introduction. • 5 HP Outboard • Troubleshooting & Repair Manual Section 2 • Troubleshooting Troubleshooting Troubleshooting Check Lower Unit No Start - Hard Start Vibration Power Loss Noise Cooling Check Ignition Armature Test Tests for No Spark Neutral Switch Test Check Compression. • 5 HP Outboard • Troubleshooting & Repair Manual Section 2 • Troubleshooting. • 5 HP Outboard • Troubleshooting & Repair Manual Section 2 • Troubleshooting TROUBLESHOOTING Troubleshooting No Start - Hard Start 1. Check remote control assembly for proper Most complaints concerning engine operation can be adjustment. Classified as one or a combination of the following: 2.